Ford Expands Windstar Corrosion Recalls, Adds Axle failures

AutoInformed.com

Critics of regional recalls say they do not repair all the vehicles with a known safety defect.

Ford Motor is once again expanding a corrosion recall on 1998-2003 Windstar minivans because a supplier failed to properly e-coat the suspension components, which makes the vehicles susceptible to sudden failures of the steering, front sub-frame and/or rear axle. In a massive recall announced in January of 2011, more than 425,000 Ford Windstar minivans were recalled because the steering fails because of rusting problems. NHTSA opened an engineering investigation in July of 2010 into the ongoing Windstar rust problem.

Many of the Windstar minivans affected are also part of a rear axle corrosion recall on 600,000 Windstars announced in 2010 where there is at least one alleged fatality. The National Highway Traffic Safety Administration is continuing its investigation of Ford corrosion problems.

Ford is now recalling 1998-2003 Windstar minivans sold in Virginia and Puerto Rico because the rear axle can crack or fail. In the required NHTSA filing, Ford said the torsional loading problem was specific to those markets. Corrosion is also a factor in the axle failures. Ford is also expanding the front corrosion recall to Virginia, a state where it has maintained there is no corrosion problem.

Ford has been attempting to recall only some of the Windstars potentially affected by rust. In the original recall only Windstar vans sold or currently registered in heavy winter salt use states of Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, new Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Utah, Vermont, West Virginia, and Wisconsin are being checked for the safety related defect.

Critics of such regional recalls say they do not properly inspect or repair all of the potentially defective vehicles, jeopardizing safety where there is a known defect. Automakers use regional recalls to hold down the costs of complying with U.S. regulations. Ford did not issue a news release about any of its safety defects, and the age of the vehicles will limit the effectiveness of a recall mailing.

Owners will be asked to take their vehicle to a Ford dealer for an inspection. If the vehicle passes the corrosion inspection, reinforcement brackets will be installed. Owners of vehicles that do not pass inspection, but can be repaired, will be offered alternative transportation until parts become available. In some cases where reinforcement brackets cannot repair a vehicle, a repurchase offer will be made.

Owners may contact Ford at 1-866-436-7332. Owners can also contact the National Highway Traffic Safety Administration’s Vehicle Safety Hotline, 1-888-327-4236 (TTY 1-800-424-9153), or go to http://www.safercar.gov.

(See also Ford Recalls 425,000 Windstar Minivans for Bad Steering)

About Ken Zino

Ken Zino, editor and publisher of AutoInformed, is a versatile auto industry participant with global experience spanning decades in print and broadcast journalism, as well as social media. He has automobile testing, marketing, public relations and communications experience. He is past president of The International Motor Press Assn, the Detroit Press Club, founding member and first President of the Automotive Press Assn. He is a member of APA, IMPA and the Midwest Automotive Press Assn. He also brings an historical perspective while citing their contemporary relevance of the work of legendary auto writers such as Ken Purdy, Jim Dunne or Jerry Flint, or writers such as Red Smith, Mark Twain, Thomas Jefferson – all to bring perspective to a chaotic automotive universe. Above all, decades after he first drove a car, Zino still revels in the sound of the exhaust as the throttle is blipped during a downshift and the driver’s rush that occurs when the entry, apex and exit points of a turn are smoothly and swiftly crossed. It’s the beginning of a perfect lap. AutoInformed has an editorial philosophy that loves transportation machines of all kinds while promoting critical thinking about the future use of cars and trucks. Zino builds AutoInformed from his background in automotive journalism starting at Hearst Publishing in New York City on Motor and MotorTech Magazines and car testing where he reviewed hundreds of vehicles in his decade-long stint as the Detroit Bureau Chief of Road & Track magazine. Zino has also worked in Europe, and Asia – now the largest automotive market in the world with China at its center.
This entry was posted in auto news, recalls, safety and tagged , , , , , , , . Bookmark the permalink.

Leave a Reply

Your email address will not be published. Required fields are marked *