Headliner Fires under NHTSA Probe Forces Huge Dodge Durango, Jeep Grand Cherokee Recall

Fireman obviously did some damage here, but they were putting out a fire caused by shirted circuited wiring in an unfunsed circuit.

Fireman obviously did some damage here, but they were putting out a fire caused by short-circuited wiring in an un-fused circuit.

A Chinese-made vanity mirror from Daimay under investigation since August of 2013 by NHTSA for causing headliner fires has finally persuaded Chrysler Group to recall about 895,000 Jeep Grand Cherokee and Dodge Durango SUVs from the 2011-14 model years. The safety defect recall includes 651,000 in the United States, 45,700 in Canada, 23,000 in Mexico and 175,000 outside North America.

Chrysler originally and for a long time maintained that it had received no reports of injuries and that there is “no unreasonable risk” safety. Chrysler opened its initial headliner fire investigation in March of 2011 after a customer complaint. NHTSA forged on and forced the issue. 

"If a resistive short does occur, it does not always result in a fire risk due to the variability of the resistive short," said NHTSA.

“If a resistive short does occur, it does not
always result in a fire risk due to the variability of the resistive short,” said NHTSA.

Customers reported to NHTSA a variety of  headliner fires, ranging from minor overheating to an open flame at the headliner and/or sun visor material while driving the vehicle. In some cases, the fire spread to the front seats and/or door panels of the vehicle. In one report, the sunroof was damaged causing the glass to shatter.

An electrical short in the vanity lighting wiring circuit that is routed to either one of the sun visors causes the fires. The sun visors are mounted to the roof of the vehicle through the headliner with three screws. The sun visor wiring may be penetrated or pierced by one of these screws during initial vehicle assembly at Jefferson North or subsequent headliner area repairs. The piercing causes an electrical short that could result in a fire.

NHTSA noted that there is no dedicated fuse for the affected circuit, so the electrical short can continue until the short clears or the vehicle is turned off. (or it burns) The Dodge Durango uses the same headliner assembly, and Chrysler says there are similar headliner fire incidents affecting this model.

About Ken Zino

Ken Zino, publisher (kzhw@aol.com), is a versatile auto industry participant with global experience spanning decades in print and broadcast journalism, as well as social media. He has automobile testing, marketing, public relations and communications experience. He is past president of The International Motor Press Assn, the Detroit Press Club, founding member and first President of the Automotive Press Assn. He is a member of APA, IMPA and the Midwest Automotive Press Assn. Zino is at home on test tracks, knows his way around U.S. Congressional hearing rooms, auto company headquarters, plant floors, as well as industry research and development labs where the real mobility work is done. He can quote from court decisions, refer to instrumented road tests, analyze financial results, and profile executive personalities and corporate cultures. He also brings an historical perspective while citing their contemporary relevance of the work of legendary auto writers such as Ken Purdy, Jim Dunne or Jerry Flint, or writers such as Red Smith, Mark Twain, Thomas Jefferson – all to bring perspective to a chaotic automotive universe. Above all, decades after he first drove a car, Zino still revels in the sound of the exhaust as the throttle is blipped and the driver’s rush that occurs when the entry, apex and exit points of a turn are smoothly and swiftly crossed. It’s the beginning of a perfect lap. AutoInformed has an editorial philosophy that loves transportation machines of all kinds while promoting critical thinking about the future use of cars and trucks. Zino builds AutoInformed from his background in automotive journalism starting at Hearst Publishing in New York City on Motor and MotorTech Magazines and car testing where he reviewed hundreds of vehicles in his decade-long stint as the Detroit Bureau Chief of Road & Track magazine. Zino has also worked in Europe, and Asia – now the largest automotive market in the world with China at its center.
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