FCA Recalls Jeep Wrangler Hybrids, Again

Chrysler (FCA US) is recalling a small number of 2022-2023 Jeep Wrangler Plug-In Hybrid Electric vehicles (PHEV). The high voltage (HV) battery pack assembly was built with incorrect fasteners to secure the 200-amp fuse, which can generate excessive heat.

“Excessive heat in the fuse interface may cause the fuse to fail resulting in a loss of motive power, which can cause a vehicle crash without prior warning. Customers may notice a Malfunction Indicator Lamp (MIL), a change in drivability, and/or noise at the HV battery pack assembly,” FCA said in the required filing, which the National Highway Traffic Safety Administration made public this morning. This is an expansion of  NHTSA recall 22V-768.

Dealers will inspect and replace the HV battery fuse, as necessary. Dealers will also inspect the battery assembly for damage and replace it, if necessary. Repairs will be performed free of charge as required by US federal regulations. Owner notification letters are expected to be mailed 16 June 2023. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler’s number for this recall is 53A.

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to www.nhtsa.gov  about NHTSA 22V-768 and 23V303.

Chronology

  • On February 2, 2023, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization received a report of a fuse melting in the HV battery of a 2022 MY Jeep Wrangler PHEV.
  • On February 20, 2023, the FCA US TSRC organization opened an investigation after receiving a second report of a fuse melting in the HV battery of a 2022 MY Jeep Wrangler PHEV.
  • On March 2, 2023, FCA US TSRC received fuse tray and battery pack trace data from the supplier. (SAMSUNG SDI AMERICA)
  • On March 28, 2023, FCA US TSRC identified additional vehicles affected by this issue.
  • As of April 11, 2023, FCA US is aware of zero customer records, zero warranty claims, and two field reports potentially related to this issue for all markets with dates of receipt ranging from 2 February 2023 through 20 February 2023.
  • As of April 11, 2023, FCA US is not aware of any accidents or injuries potentially related to this issue for all markets.

About Ken Zino

Ken Zino, editor and publisher of AutoInformed, is a versatile auto industry participant with global experience spanning decades in print and broadcast journalism, as well as social media. He has automobile testing, marketing, public relations and communications experience. He is past president of The International Motor Press Assn, the Detroit Press Club, founding member and first President of the Automotive Press Assn. He is a member of APA, IMPA and the Midwest Automotive Press Assn. He also brings an historical perspective while citing their contemporary relevance of the work of legendary auto writers such as Ken Purdy, Jim Dunne or Jerry Flint, or writers such as Red Smith, Mark Twain, Thomas Jefferson – all to bring perspective to a chaotic automotive universe. Above all, decades after he first drove a car, Zino still revels in the sound of the exhaust as the throttle is blipped during a downshift and the driver’s rush that occurs when the entry, apex and exit points of a turn are smoothly and swiftly crossed. It’s the beginning of a perfect lap. AutoInformed has an editorial philosophy that loves transportation machines of all kinds while promoting critical thinking about the future use of cars and trucks. Zino builds AutoInformed from his background in automotive journalism starting at Hearst Publishing in New York City on Motor and MotorTech Magazines and car testing where he reviewed hundreds of vehicles in his decade-long stint as the Detroit Bureau Chief of Road & Track magazine. Zino has also worked in Europe, and Asia – now the largest automotive market in the world with China at its center.
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