BMW North America Recalls X5 PHEVs, X5 and X7 SUVs

BMW of North America is recalling some model year 2026 X5 Plug-in Hybrid, X5, and X7 vehicles. The windshield may not be sealed properly, which can allow water to enter the power distribution box or electronic control unit. Owner notification is planned to begin and end on 17 October 2025.

“If the windshield was not sealed according to specifications, then it could be possible for water to ingress at the right-hand A-pillar. If water traveled down the A-pillar, it could contact a power distribution box and an electronic control unit. Moisture exposure of the electrical components can lead to functional failures, such as headlights or door closing functions. In rare cases, this could lead to a short-circuit and, in an extreme case, could cause a thermal event [defect speak for FIRE – AutoCrat], even when the ignition is off, which could increase the risk of injury,” BMW told the National Highway Traffic Safety Administration (NHTSA) in mandatory safety defect recall documents (49 CFR § 573) released today by the agency.

BMW dealers will inspect the windshield seal. If any leaks are detected, the seal will be repaired and vehicle control units and wiring will be replaced as necessary, free of charge as required by U.S. law. Owner notification letters are expected to be mailed 17 October 2025. Owners may contact BMW customer service at 1-800-525-7417. Owners may also contact NHTSA about ID 25V556 or 25V-556.

Chronology

  • On 11 August 2025, during end-of-line quality assurance testing, it was noticed that water was able to enter the interior of the vehicle at the location of the A-pillar. A review of vehicle manufacturing processes was immediately initiated. The review indicated that there had been a material property change in the windshield bonding material, but not an adjustment in the windshield-to-structure joining process. Further analyses indicated that this could result in the windshield not being sealed to the vehicle body in accordance with specifications. Testing was conducted to determine the possibility and extent of water ingress to the vehicle interior and, if water was present, potential affects upon vehicle operation. Test results indicated that water ingress could occur and, if present, could travel to and contact a power distribution box and an electronic control unit. Vehicle assembly information was reviewed to determine the number and production dates of potentially affected vehicles.
  • On 20 August 2025, BMW decided to conduct a voluntary safety recall. BMW has not received any reports, nor is BMW otherwise aware, of any thermal events [defect speak for FIRE – AutoCrat], accidents or injuries related to this issue.

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About Ken Zino

Ken Zino, editor and publisher of AutoInformed, is a versatile auto industry participant with global experience spanning decades in print and broadcast journalism, as well as social media. He has automobile testing, marketing, public relations and communications experience. He is past president of The International Motor Press Assn, the Detroit Press Club, founding member and first President of the Automotive Press Assn. He is a member of APA, IMPA and the Midwest Automotive Press Assn. He also brings an historical perspective while citing their contemporary relevance of the work of legendary auto writers such as Ken Purdy, Jim Dunne or Jerry Flint, or writers such as Red Smith, Mark Twain, Thomas Jefferson – all to bring perspective to a chaotic automotive universe. Above all, decades after he first drove a car, Zino still revels in the sound of the exhaust as the throttle is blipped during a downshift and the driver’s rush that occurs when the entry, apex and exit points of a turn are smoothly and swiftly crossed. It’s the beginning of a perfect lap. AutoInformed has an editorial philosophy that loves transportation machines of all kinds while promoting critical thinking about the future use of cars and trucks. Zino builds AutoInformed from his background in automotive journalism starting at Hearst Publishing in New York City on Motor and MotorTech Magazines and car testing where he reviewed hundreds of vehicles in his decade-long stint as the Detroit Bureau Chief of Road & Track magazine. Zino has also worked in Europe, and Asia – now the largest automotive market in the world with China at its center.
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