GM and Honda Fuel Cell JV Starts Mass Production

Ken Zino of AutoInformed.com on GM and Honda Fuel Cell JV Starts Mass Production

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GM (NYSE: GM) and Honda (NYSE: HMC) today announced the start of production at their 50-50 joint venture production facility called FCSM, the first large-scale manufacturing joint venture to build fuel cells. FCSM was established in Brownstown, Michigan, in January 2017 based on a joint investment of $85 million. The 70,000-square-foot facility has thus far created 80 jobs. The hydrogen power fuel cells built at FCSM will be used by both companies in various product applications and business ventures.

“This is a historic day for the industry as GM and Honda are the first full fuel cell system manufacturing joint venture to begin volume production of fuel cells for transportation and beyond,” said FCSM president Suheb Haq. “We begin the process with raw materials for membrane and electrode all the way through completed systems. Ongoing investment and commitment by both companies is driving our success at FCSM. This commitment aligns with our mission of making high quality, durable and affordable hydrogen fuel cell systems for a wide range of applications and customers.”

Honda and GM engineers began work in 2013 on the co-development of the next-generation fuel cell system. In addition to advancing fuel cell system performance, GM and Honda collaborated to double durability compared to the 2019 Honda Clarity Fuel Cell by using corrosion-resistant materials and by improving low-temperature operation.

Together, the two companies also focused on lowering development and manufacturing costs by using economies of scale, advancing the cell design, simplifying supporting auxiliary equipment, exploiting common sourcing, and reducing the use of costly precious metals. Through this collaboration, the new fuel cell systems will be one-third less expensive to make when compared to the cost of the fuel cell system in the 2019 Honda Clarity Fuel Cell. (1)*

Significant efforts have also been made at FCSM to ensure the highest levels of quality while improving manufacturing productivity. The venture incorporates many first-of-their-kind methods for automating membrane-electrode-assembly production and fuel cell stack assembly, the companies claimed.

Both the GM and Honda engineering teams and the companies’ relevant intellectual property and expertise have been integrated at FCSM to create affordable, commercially viable hydrogen fuel cell systems to be utilized in a variety of zero-emissions propulsion and energy management applications. (2)

“GM and Honda share in the belief that hydrogen and fuel cell technology will play an increasingly important role in meeting a wide variety of zero-emissions energy and mobility needs, and each company has provided further details about their individual hydrogen business strategies,” the companies said in simultaneous releases.

Honda has been conducting research and development of hydrogen technologies and fuel cell electric vehicles (FCEV) for more than 30 years and has led the industry in the deployment of fuel-cell technology through extensive real-world testing and customer deployments, including the first government fleet customers and first-ever retail customer leasing program for fuel cell electric vehicles.

Honda is working toward its global goal of zero environmental impact by 2050 through its “Triple Action to Zero” approach, including not only its products, but the entire product lifecycle including corporate activities.

  • Carbon neutrality for all Honda products and corporate activities by 2050.
  • Resource circulation – Using 100% sustainable materials to create a circular economy will enable Honda to recycle or reuse every bit of the materials from its vehicles, reprocess them back to raw materials and reuse those materials in the creation of new products. In short, to make new Honda vehicles out of old Honda vehicles.
  • Use of clean, renewable energy, including electrification and hydrogen.

GM continues to accelerate its growth with commercial applications of its HYDROTEC fuel cell technology. HYDROTEC projects, which are currently in development, from heavy-duty trucks to aerospace and locomotives, are being planned for use beyond vehicles for power generation. GM is planning multiple HYDROTEC-based power generators, all powered by GM’s Generation 2 HYDROTEC fuel cell power cubes, including:

  • A Mobile Power Generator (MPG) to provide fast-charge capability for EVs without installing permanent charge points.
  • The EMPOWER rapid charger to help retail fuel stations add affordable DC fast charging without expanding the grid.
  • A palletized MPG to quietly and efficiently power military camps and installations.

These fuel cell generators could ultimately replace gas- and diesel-burning generators with fewer emissions at worksites, buildings, movie sets, data centers, outdoor concerts and festivals. They could also back up or temporarily replace grid-sourced electricity for residential and small commercial enterprises at times of power disruption.

*Inevitable GM Honda Footnotes

  1. In comparison to the fuel cell system installed to the 2019 Honda Clarity Fuel Cell.
  2. Hydrogen produced by electrolyzing water using renewable energy, which emits no CO2 during the production process.

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