Toyota Develops New 3rd Gen Fuel Cell System

Ken Zino of AutoInformed.com on Toyota Develops New 3rd Gen Fuel Cell System

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Toyota Motor Corporation (TMC: Tokyo 7203. NYSE: TM) said today that it has developed a new fuel cell system – its third-generation – as part of its ongoing efforts toward the realization of a hydrogen powered society.* The 3rd Gen FC System will be unveiled on Wednesday 19 February at the H2 & FC EXPO (International Hydrogen & Fuel Cell Expo) in Tokyo, Japan.

“The all-new 3rd Gen FC System is designed to meet the particular needs of the commercial sector with the same durability as conventional diesel-powered engines. Additionally, the new system features significant improvements in performance, including fuel efficiency and a significant reduction in costs compared to the prior version. In addition to passenger vehicles, the 3rd Gen FC System will be expanded for use in heavy-duty commercial vehicles, and is planned for introduction in markets mainly in Japan, Europe, North America, and China after 2026 at the earliest,” Toyota said.

In 2014, Toyota launched the Mirai fuel cell electric vehicle (FCEV),and has since sold approximately 28,000 units across more than 30 countries and territories. Additionally, since 2019, Toyota began supplying FC systems for use in other applications, such as buses, railroads, and stationary power generators, supplying more than 2,700 units to more than 100 customers globally.

In Japan, Toyota works with many partners, particularly in Tokyo and Fukushima prefectures, to implement these systems in the commercial. The new 3rd Gen FC System was developed based on customer feedback and insights from proof-of-concepts and demonstration tests over the past several years.

The 3rd Gen Toyota Fuel Cell System

Main Characteristics

  • Improvement in durability, up to 2x (two times) that of the prior generation, achieving durability comparable to diesel engines and maintenance-free design.
  • Improvement in fuel efficiency of 1.2x that of the prior generation, allowing for a 20% more cruising range.
  • Significant cost reduction through innovations in cell design and manufacturing processes.

 Line-up Expansion

  • The 3rd Gen FC System can be installed in a variety of commercial vehicles, passenger cars, and general-purpose applications, such as stationary generators, rail, and ships.
  • For passenger vehicles, the improved fuel efficiency provides greater cruising range for further peace of mind.
  • For heavy-duty commercial vehicles, the new FC system offers a level of durability comparable to diesel engines and high power. In addition, by designing the system to be more compact, it can be more easily integrated into various commercial vehicles.

Toyota views “hydrogen as an important fuel in pursuit of carbon neutrality and is actively collaborating with partners across various industries.” Toyota has been promoting various initiatives in the areas of “Create, Transport, Store, and Use” hydrogen in relation to its R&D activities. To further accelerate the use cases and adoption of FC technology to achieve a hydrogen society, the continuous evolution of FC technology is necessary. “This 3rd Gen FC system represents a significant step-change.”

*AutoInformed on

About Ken Zino

Ken Zino, editor and publisher of AutoInformed, is a versatile auto industry participant with global experience spanning decades in print and broadcast journalism, as well as social media. He has automobile testing, marketing, public relations and communications experience. He is past president of The International Motor Press Assn, the Detroit Press Club, founding member and first President of the Automotive Press Assn. He is a member of APA, IMPA and the Midwest Automotive Press Assn. He also brings an historical perspective while citing their contemporary relevance of the work of legendary auto writers such as Ken Purdy, Jim Dunne or Jerry Flint, or writers such as Red Smith, Mark Twain, Thomas Jefferson – all to bring perspective to a chaotic automotive universe. Above all, decades after he first drove a car, Zino still revels in the sound of the exhaust as the throttle is blipped during a downshift and the driver’s rush that occurs when the entry, apex and exit points of a turn are smoothly and swiftly crossed. It’s the beginning of a perfect lap. AutoInformed has an editorial philosophy that loves transportation machines of all kinds while promoting critical thinking about the future use of cars and trucks. Zino builds AutoInformed from his background in automotive journalism starting at Hearst Publishing in New York City on Motor and MotorTech Magazines and car testing where he reviewed hundreds of vehicles in his decade-long stint as the Detroit Bureau Chief of Road & Track magazine. Zino has also worked in Europe, and Asia – now the largest automotive market in the world with China at its center.
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