Category Archives: recalls

Software Recall on 2024 Porsche Taycans

Porsche Cars North America is recalling 2024 Taycan vehicles. The incorrect headlight control module software may have been installed, according to documents release this morning by the National Highway Traffic Safety Administration. As such, these 2024 Taycans fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, “Lamps, Reflective Devices, and Associated Equipment.”

The supplier- ZKW Lichtsysteme in Austria – erroneously adopted the ECE-compliant lighting behavior in the data set. Due to this programming error, affected vehicles were equipped with headlight control module software intended for the EU market that does not comply Federal Motor Vehicle Safety Standard (FMVSS) number 108. Continue reading

Posted in auto news, customer satisfaction, electronics, manufacturing, news analysis, recalls, safety, software defined vehicles | Tagged , , , , , , , , | Leave a comment

Mazda Software Recall on Forward Sensing Camera

Mazda North American Operations is recalling 2024 Mazda 3, CX-30, and 2025 CX-50 vehicles. A software malfunction in the forward sensing camera may prevent the automatic emergency braking system and the lane-keep assist system from functioning.

In addition, the headlights will not automatically adjust from high beams to low beams as intended, according to documents released this morning by the National Highway Traffic Safety Administration. The recalled Mazda models were built at Mazda de Mexico Vehicle Operation. Continue reading

Posted in auto news, customer satisfaction, electronics, manufacturing, news analysis, recalls, safety, software defined vehicles | Tagged , , , , , , , , , , | Leave a comment

Volkswagen Group Recalls 2021-2024 ID.4 Models

The affected vehicles may have been built with door handles that do not meet the factory specifications for protection against water ingress. Water ingress into the printed circuit board can lead to malfunctions causing an “open command” – signaling an open command by the door handle when the handle is not being activated by a person. An open door on a moving vehicle puts occupants at risk of injury, and can cause damage to objects and people who may be outside of the vehicle. If the recall problem is present in the vehicle, occupants may notice an audible clicking noise , similar to the sound of a vehicle door being locked/unlocked by the key fob. The planned recall remedy and series production countermeasures are still under development. It is not corrected yet in production. Continue reading

Posted in auto news, customer satisfaction, electronics, engineering, news analysis, quality, recalls, safety | Tagged , , , , , , , , , , | Leave a comment

Various Ford and Lincoln Recalls for Sudden Engine Failures

Ford Motor Company (NYSE: F) is recalling  2021-2022 Bronco, F-150, Edge, Explorer, Lincoln Nautilus, and Lincoln Aviator vehicles equipped with either a 2.7L or 3.0L Nano EcoBoost engine. The engine intake valves may break while driving, which can result in engine failure and a sudden loss of drive power.

Based on an analysis of returned fractured valves from failed engines, Ford identified that the potential root cause of the failures was engine intake valve failure due to valves that exceeded the designed specification for hardness, were brittle, and more likely to fracture. Ford determined that this was due to the supplier’s grinding processes and the sensitivity of the intake valve material to grinding processes that were not within control specifications. The intake valve material was changed for vehicles produced after 31 October 2021. The new material increased the valve’s robustness to keeper groove grinding processes outside of control specifications. Continue reading

Posted in customer satisfaction, news analysis, quality, recalls, safety | Tagged , , , , , , , , , , , , , , , | Leave a comment

MINI Cooper SE 2 Doors Recalled for Battery Fires

BMW of North America is recalling 2020-2024 MINI Hardtop 2 Door Cooper SE vehicles. Faults may occur in the high voltage battery or high voltage system, resulting in a short circuit, according to recall documents made public today by the National Highway Traffic Safety Administration.

“This may lead to an overheating of the high voltage battery and, in rare cases a thermal event [fire] even when the vehicle is not in operation,” BMW said in the required safety defect recall filing. Continue reading

Posted in customer satisfaction, manufacturing, news analysis, quality, recalls, safety | Tagged , , , , , , , | Leave a comment

BMW Fire Recalls on More Than 720,000 Vehicles

BMW of North America, LLC. is recalling 720,796 vehicles because of an electrical system safety defect that can cause fires. Pierburg Pump Technology GmbH made the defective water pump that leaks.

“The recalled vehicles have been manufactured with a water pump that, due to insufficient sealing, could, over time, be susceptible to fluid ingress at the electrical plug connector, according to documents made public today by the National Highway Traffic Safety Administration. Continue reading

Posted in auto news, customer satisfaction, manufacturing, news analysis, quality, recalls, safety | Tagged , , , , , , , , | Leave a comment

Six New Ford Motor Recalls on Various Safety Defects

The National Highway Traffic Safety Administration released today information about six more Ford Motor Company safety defect recalls covering a vast array of design, engineering, manufacturing and software defects.

Problems, some of them life threatening, include power windows, engine fires, windshield wipers, failing rear suspension knuckles, loss of steering, and body as well as powertrain control modules. NHTSA Campaign Numbers include: 24V590, 24V591, 24V593, 24V594, 24V597, 24V598. Continue reading

Posted in auto news, customer satisfaction, electronics, engineering, manufacturing, news analysis, quality, recalls, safety | Tagged , , , , , , , , , , , , , | Leave a comment

GM Recalls Cadillac LYRIQ AWD EVs

According to documents made public this morning in the required safety recall information filing, “In rare circumstances, during certain braking events on dry surfaces at speeds below 25 mph, the vehicle may exhibit overly sensitive anti-lock braking system (ABS) control. In these conditions, if ABS falsely activates and a specific sequence of wheel movements occurs, the vehicle’s ABS system will continue to release the braking pressure in the vehicle’s service brake system. A release of braking pressure can cause the service brakes to have reduced stopping performance or become inoperative, increasing the risk of a crash.” GM said it is not aware of any injuries or fatalities associated with this condition. Continue reading

Posted in auto news, customer satisfaction, quality, recalls, software defined vehicles | Tagged , , , , , , , , , | Leave a comment

Takata Flack II – Mazda Issues Do Not Drive Alert

Mazda North American Operations today issued an urgent “Do Not Drive” warning about its vehicles equipped with non-desiccated Takata air bags that were recalled, buts still are unrepaired.  NHTSA made the documents public. Mazda apparently did not bother to alert media outlets about this life threatening safety defect. Ford Motor to its credit did. Continue reading

Posted in auto news, customer satisfaction, engineering, litigation, news analysis, public health, recalls, safety | Tagged , , , , , , , , | Leave a comment

More Takata Flack – Ford Issues Do-Not-Drive Advisory

Ford Motor today issued a “do-not-drive advisory for owners of vehicles who have not yet had their vehicles repaired under three past Takata airbag safety recalls. These previously announced recalls are Ford recalls 15S21, 17S42, and 19S01. The first issued in 2015, involve several vehicle lines equipped with Takata non-desiccated airbag inflators. This do-not-drive advisory is the second Takata related do-not-drive recall advisory issued by Ford and it is intended to encourage owners to complete the recall repairs immediately. Continue reading

Posted in auto news, customer satisfaction, engineering, litigation, manufacturing, news analysis, public health, quality, recalls | Tagged , , , , , , , , , , | Leave a comment

BMW Recalls More than 100,000 SUVs, Cars for Software Glitch

“In certain cases in which the engine starter has some mechanical damage, the engine may not be able to be started. If the driver repeatedly attempts to start the engine using excessively long starting attempts, this may cause an electrical overload of the starter. If the engine acoustic protection material is contaminated by, e.g. oil, then in an extreme case, the proximity of the starter to the acoustic protection material could lead to a thermal event,” BMW said in the required filing which the National Highway Traffic Safety Administration made public this morning. “Thermal event” is a fire in recall speak. Continue reading

Posted in customer satisfaction, electronics, recalls, safety | Tagged , , , , , , , , | Leave a comment

Nissan Recalling More 2023 Ariya EV models for Power Loss

Nissan North America is recalling  more 2023 Ariya hybrid EV models because the inverter software may misdiagnose an error, which can shut down the EV system, resulting in a loss of drive power, according to documents made public this morning by the National Highway Traffic Safety Administration.

“All of these Ariya have been previously recalled under Recall 23V-657 (Nissan Ariya Inverter). Nissan Ariya vehicles that have received the reprogramming remedy for Recall 23V-657 no longer contain the issue and are not included in this recall,” Nissan claimed in the required NHTSA filing. Continue reading

Posted in customer satisfaction, electronics, news analysis, quality, recalls, safety, software defined vehicles | Tagged , , , , , , , , , , | Leave a comment

Tesla Recalls More 1.8M EVs with Chinese Hood Latches

Tesla is recalling more than 1.8 million 2021-2024 Model 3, Model S, Model X, and 2020-2024 Model Y vehicles. The Magna Chinese-made hood latch assembly may fail to detect an unlatched hood after the hood has been opened, according to documents made public this morning by the National Highway Traffic Safety Administration. Continue reading

Posted in customer satisfaction, manufacturing, news analysis, quality, recalls, safety | Tagged , , , , , , , , , , | Leave a comment

Hyundai Recalls 55,000 Vehicles for Sudden Power Loss

The fuel control valve in the high-pressure fuel pump assemblies equipped in the vehicles could allow excess fuel to enter the fuel pump due to gradual wear of the FCV plunger. An air/fuel  mixture that runs too “rich” may result in a reduction or loss of motive power at low speeds, increasing the risk of a crash. The problem resulted in a recall in Korea last month. According to HMC, upon detection of a fault, the vehicle entered a “limp” drive mode that limited acceleration when exceeding 60 MPH. Continue reading

Posted in customer satisfaction, electronics, news analysis, quality, recalls, safety | Tagged , , , , , , , , | Leave a comment

BMW Has Yet Another Airbag Shrapnel Recall

“The inflator for the driver air bag may not have been produced according to specifications by the supplier. In extremely rare cases, the air bag inflator could rupture, which could result in injury or death to vehicle occupants,” BMW claimed in the required NHTSA filing. Continue reading

Posted in auto news, customer satisfaction, manufacturing, news analysis, quality, recalls | Tagged , , , , , , , | Leave a comment