Category Archives: engineering

FuelCell Energy and Toyota Get DOE’s Better Project Award

Posted on 1 May 2025 by Ken Zino

FuelCell Energy and Toyota Motor North America (NYSE: TM) today announced that the first-of-its-kind “Tri-gen” facility at the Port of Long Beach has received the U.S. Department of Energy’s 2025 Better Project Award.* Commissioned by Toyota and owned and operated by FuelCell Energy, Tri-gen produces three products for port vehicle processing operations at Toyota Logistics Services: renewable electricity, renewable hydrogen and usable water.

The Better Project Award is said to recognize accomplishments at individual facilities for innovative and industry-leading accomplishments in implementing energy, water, and waste reduction efficiency measures. Continue reading →

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Seat Belt and Electrical Recalls from Mercedes-Benz USA

Posted on 28 April 2025 by Ken Zino

Mercedes-Benz USA is recalling a previous recall for fuse boxes, electronic stability control programming and driver’s side seat belt covers, according to documents made public this morning by the National Highway Traffic Safety Administration. First, an incorrect fuse box that was not designed for the vehicle may have been installed. Second, the vehicle’s electronic stability program (ESP) may display an incorrect warning light during an ESP system failure. Third, the driver-side seat belt cover may not be properly installed on the seat belt tensioner, which can cause the seat belt anchor to come loose.

All told ~6700 vehicles are affected. NHTSA recall campaigns are 25V255 or 25V-255, 25V254 or 25V-254, 25V253 or 25V-253. Planned owner notification dates are not until June 2025. Continue reading →

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Stellantis – Notable Progress in Solid State Batteries

Posted on 24 April 2025 by Ken Zino

Stellantis N.V. (NYSE: STLA) and Factorial Energy today announced the successful validation of Factorial’s automotive-sized FEST® (Factorial Electrolyte System Technology) solid-state battery cells. This feat claims to be  a significant step forward on the path to bringing next-generation electric vehicle (EV) batteries to market.

“Reaching this level of performance reflects the strengths of our collaboration with Factorial,” said Ned Curic, Stellantis Chief Engineering and Technology Officer. “This breakthrough puts us at the forefront of the solid-state revolution, but we are not stopping there. We continue working together to push the boundaries and deliver even more advanced solutions, bringing us closer to lighter, more efficient batteries that reduce costs for our customers.” Continue reading →

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Trump Tariff Pandemic is Crisis for the U.S. Auto Industry

Posted on 17 April 2025 by Ken Zino

Swamy Kotagiri the Chief Executive Officer of MAGNA spoke to the Automotive Press Association this week in Michigan about the complexities of the global automobile industry. He spoke as global volumes are relatively flat and volumes in North America and Europe are down. Now programs are being canceled after the investments are made. Volumes are being reduced after the capacity is installed.

“There is increased spending over a smaller number of units. This is sub-optimal for returns. And what does our industry look for? Scale and we need stability to be efficient through the value chain, given how the industry works to be efficient,” said Kotagiri, whose next big event is the Shanghai Motor Show at the end of the month to be held in the midst of the ongoing Trump versus the world trade wars. Last year MAGNA did ~$5.5 billion in sales in China, growing 15%. Continue reading →

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VW Shows 2026 Tiguan SEL R-Line Turbo

Posted on 17 April 2025 by Ken Zino

Volkswagen of America has unveiled the all-new 2026 Tiguan SEL R-Line Turbo at the New York Auto Show, which will be the nameplate’s top trim beginning in the 2026 Model Year starting this fall. The Tiguan Turbo incorporates the “refined” aspects of the 2025 Tiguan adding 67 more horsepower to give the compact SUV more oomph. The 2.0-liter EA888 turbo four-cylinder engine is rated at 268 horsepower and 258 pound-feet of torque, an increase of 67 hp and 51 lb.-ft. compared to the base engine

“The improved performance compared with the base engine comes from a number of changes. The engine has a larger turbocharger that enables higher boost pressure, combined with a lower 10.5 to one compression ratio. Internally, the engine benefits from stronger pistons and connecting rods, as well as a nitrided crankshaft. The engine also has oil cooling for the pistons, as well as variable valve lift on both the intake and exhaust side. It still uses Miller-cycle technology to help improve fuel economy compared to a conventional four-cycle engine, and runs on regular gasoline,” VWoA said. Continue reading →

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Kia EV4 Sedan Debuts in New York

Posted on 17 April 2025 by Ken Zino

Kia America has unwrapped the all-new 2026 EV4 sedan at the New York International Auto Show. The compact EV4 is Kia’s first global EV sedan. It’s based on a 400V Electric Global Modular Platform (E-GMP), which underpins multiple EV models from Kia. How a sedan performs in an EV market dominated by CUVs and SUVs remains to be seen. The U.S. launch of Kia EV4 expected early 2026. Trim Levels, options and pricing among other variables are subject to the unpredictable whims of Trump tariff decrees of course.

“The EV4 makes all-electric ownership accessible for those customers who are seeking a more practical and affordable option on the EV landscape while still desiring an advanced, technology-driven in-car experience,” said Steven Center, COO & EVP, Kia America. Continue reading →

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Annals of Marketing – McMurtry Upside Down Spéirling

Posted on 11 April 2025 by Ken Zino

McMurtry Automotive said today that it has driven its record-breaking Spéirling hyper track car upside down. Proprietary Downforce-on-DemandTM fan system enabled the upside-down driving stunt. Customer deliveries of all-electric hypercar are scheduled for 2026; with 100 to be made. The specific car used was the McMurtry Spéirling PURE Validation Prototype 1 (VP1).

“That was just a fantastic day in the office! Strapping in and driving inverted was a completely surreal experience. The 2000kg of downforce that the fan system can generate is truly astonishing to experience and it’s great to show the reason why our Spéirling continues to take records around the world,” Said Thomas Yates, Co-founder & Managing Director of McMurtry Automotive. Continue reading →

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Nissan Launches Next Gen Autonomous Drive in FY 27

Posted on 10 April 2025 by Ken Zino

Nissan (7201T and NSANY ADR) said today it will launch the next generation of autonomous driving technology in the Japanese fiscal year of 2027 (1 April 2026 and ends on 31 March 2028).*

“The system, featuring Nissan Ground Truth Perception technology with next-generation Lidar and Wayve AI Driver software, will set a new standard for autonomous driving with advanced collision avoidance capability,” Nissan claimed. Continue reading →

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Michigan Governor Whitmer Offers Sensible Tariff Fixes

Posted on 9 April 2025 by Ken Zino

Michigan Governor Gretchen Whitmer today delivered her “Build, America, Build” speech in Washington D.C. Simply put, it was a plan to show both parties and federal officials how to build America’s manufacturing might, increase jobs, invest in people and protect our national defense. It was based on Whitmer’s proven approach – work with friends and compete against adversaries.

“Before we dig in to my proposals today, I need to acknowledge what’s going on with tariffs. I’m not going to sugarcoat it… these last few days have been tough for Michigan. 20% of our economy is tied to the auto industry, which depends on a steady flow of goods from our largest and closest trading partners. We’re home to THE busiest international border crossing in North America. More than 10,000 vehicles carrying parts and materials cross the bridge between Detroit and Windsor every weekday. Continue reading →

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BMW North America Recalls 2025 xDrive Models

Posted on 7 April 2025 by Ken Zino

BMW of North America is recalling more than 4000 model year 2025 330i, 330i xDrive, 530i, 530i xDrive, 4 Series Coupe (430i, 430i xDrive), 4 Series Convertible (430i, 430i xDrive), 4 Series Gran Coupe (430i, 430i xDrive) and X3 30 xDrive vehicles. The electrical connection between the Chinese-made starter-generator and battery may come loose. The supplier is Shanghai Valeo Auto-Elec System Company.

“This safety recall involves the power connector component of the starter- generator which may not have been produced by the supplier according to specifications. During the supplier production process, a gap could form at the connector location. If a gap exists, this could cause a loose connection between the connector and the positive battery cable (or wiring harness). As a result, resistive heating could start to occur,” BMW said in the required safety defect recall filing made public this morning by the National Highway Traffic Safety Administration. Continue reading →

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More Ford Motor Recalls – Fires, Power Loss, Seat Belts

Posted on 7 April 2025 by Ken Zino

Numerous Ford Motor Company (NYSE: F) recalls covering a wide variety of serious Ford and Lincoln brand safety defects were publicly released by the National Highway Traffic Safety Administration this morning. Continue reading →

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Honda R&D to Test Life-Support Systems in Space

Posted on 4 April 2025 by Ken Zino

Honda today announced plans to test its high-differential pressure water electrolysis system at the International Space Station (ISS) in collaboration with space and technology companies Sierra Space and Tec-Masters.

“The project is part of Honda’s vision for a regenerative fuel cell system that could provide advanced energy storage capable of supporting human life on the lunar surface,” Honda said. Continue reading →

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Toyota Top Automaker Again in U.S. Patent Rankings

Posted on 2 April 2025 by Ken Zino

For the 11th consecutive year, Toyota (NYSE: TM) has obtained more patents from the United States Patent and Trademark Office than any other automotive company, according to the annual report by the Intellectual Property Owners Association. Toyota also remains in the top 10 among all patent recipients with 2428 U.S. patents in 2024. Continue reading →

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Ford Recalls Improperly Fixed Explorer Recalls

Posted on 31 March 2025 by Ken Zino

Explorer vehicles previously repaired incorrectly under NHTSA recall numbers 23V-199 or 22V-255. The rear axle horizontal mounting bolt may fracture and cause the driveshaft to disconnect. This is another Ford Motor recall caused by software errors and its inability to ascertain if the prior recall was implemented correctly. Continue reading →

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Ford Recalls Previous Bronco and Escape Fire Recalls

Posted on 31 March 2025 by Ken Zino

Ford Motor Company (NYSE: Ford) is recalling ~34,000 model-year 2020-2022 Escape and 2021-2023 Bronco Sport vehicles previously repaired incorrectly under NHTSA recall numbers 22V-859 or 24V-187. A fuel injector may crack and leak fuel inside the engine compartment risking a fire. It’s the latest in a growing series of Ford recalls that were not properly repaired the first time because of software programming errors, requiring a recall of the recall, so to speak. Continue reading →

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