Category Archives: quality

More Toyota Certification Problems Emerge from MLIT Probe

Posted on 31 July 2024 by Ken Zino

Toyota Motor Corporation said today that it had received a “correction order” from the Ministry of Land, Infrastructure, Transport and Tourism (MLIT), that calls for “drastic reforms to ensure appropriate certification operations.” Akio Toyoda’s chairman’s position remains under threat here from dissatisfied shareholders, AutoInformed notes. Continue reading →

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Ford EVs and Quality Damage First Half Net Income and EPS

Posted on 26 July 2024 by Ken Zino

Ford Motor (NYSE: F) posted disastrous financial results this week caused by its struggling electric vehicle business and the ongoing costs of large recalls on vehicles of its past. Ford posted Q2 2024 quarter revenue of $47.8 billion, net income of $1.8 billion and adjusted EBIT of $2.8 billion (see the accompanying results chart for Q2 and combined Q1 and Q2 numbers). Leaving aside the Ford spin on the financial results for the moment, the Dearborn based automaker is haunted by its past as well as current management practices sharing a precarious future with other once formidable global legacy automakers. Continue reading →

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Hyundai Recalls 55,000 Vehicles for Sudden Power Loss

Posted on 22 July 2024 by Ken Zino

The fuel control valve in the high-pressure fuel pump assemblies equipped in the vehicles could allow excess fuel to enter the fuel pump due to gradual wear of the FCV plunger. An air/fuel  mixture that runs too “rich” may result in a reduction or loss of motive power at low speeds, increasing the risk of a crash. The problem resulted in a recall in Korea last month. According to HMC, upon detection of a fault, the vehicle entered a “limp” drive mode that limited acceleration when exceeding 60 MPH. Continue reading →

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BMW Has Yet Another Airbag Shrapnel Recall

Posted on 22 July 2024 by Ken Zino

“The inflator for the driver air bag may not have been produced according to specifications by the supplier. In extremely rare cases, the air bag inflator could rupture, which could result in injury or death to vehicle occupants,” BMW claimed in the required NHTSA filing. Continue reading →

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FCA US Recalls 332,000 Vehicles for Bad Airbags

Posted on 15 July 2024 by Ken Zino

In the required filing just made public by the National Highway Traffic Safety Administration, FCA said “A disrupted connector on the buckle switch hall effect may affect the conduction on the connectors of the seat wiring and buckle which may cause the front seat air bag to not perform as expected during a crash.” The part in question was made by ZF Group in Italy as Molex part number 98817-1025. Continue reading →

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NHTSA Issues Consumer Alert on Faulty Replacement Airbags

Posted on 11 July 2024 by Ken Zino

The National Highway Traffic Safety Administration says that used car buyers and owners need to be aware of cheap, substandard replacement air bag inflators that can cause death or serious injury in a crash. In the last year, three people have been killed and two people have suffered life-altering, disfiguring injuries due to these faulty aftermarket replacement air bag inflators. Continue reading →

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GM Recalls 2024 Colorado and Canyon Models for Fuel Leaks

Posted on 8 July 2024 by Ken Zino

General Motors is recalling ~9000 2024 Chevrolet Colorado and GMC Canyon vehicles for fuel tank leaks. The lock ring that secures the fuel pump to the fuel tank assembly may not have been fully locked during assembly by the supplier Plastic Omnium. This can cause a leak during a crash, possibly leading to a fire, according to GM recall filings released today by the National Highway Traffic Safety Administration (NHTSA). Continue reading →

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Ford Mustang, F-Super Duty Recalls for Steering and Brakes

Posted on 8 July 2024 by Ken Zino

The National Highway Traffic Safety Administration (NHTSA)  today made public more safety defect recalls on 2022-2023 Ford Mustangs, some 2024 Mustangs as well as 2025 F-Super Duty F-650 and F-750 pickup trucks.  The safety defects come from a variety of causes including, improper heat treating, power steering control module (PSCM) software and body control module (BCM) software. Continue reading →

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EVs, PHEVs Worse Than Gas Vehicles On Power 2024 IQS

Posted on 27 June 2024 by Ken Zino

“Proponents of battery electric vehicles (BEVs) often state these vehicles should be less problematic and require fewer repairs than gas-powered vehicles since they have fewer parts and systems. However, newly incorporated repair data shows BEVs, as well as plug-in hybrid electric vehicles (PHEVs), require more repairs than gas-powered vehicles in all repair categories. “Owners of cutting edge, tech-filled BEVs and PHEVs are experiencing problems that are of a severity level high enough for them to take their new vehicle to the dealership at a rate three times higher than that of gas-powered vehicle owners,” Hanley said. Continue reading →

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NHTSA Fire Alert – Park Outside! 2020-2024 Kia Tellurides

Posted on 7 June 2024 by Ken Zino

The National Highway Traffic Safety Administration said today in a Consumer Alert that Kia America has issued a “park outside” recall for 462,869 model year 2020-2024 Telluride vehicle. There is a risk of fire while parked or driving in the vehicles. Kia is advising owners to park their vehicles outside and away from other vehicles and structures until the recall repair has been completed. Continue reading →

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Hyundai Expands Genesis Sudden Power Loss Recall

Posted on 29 April 2024 by Ken Zino

“The low-pressure fuel pump assemblies in the vehicles may contain impellers that can deform under certain environmental conditions, such as high ambient temperature. Deformation of the impeller could cause the impeller to interfere with the fuel pump housing, resulting in a mechanical resistance that could lead to a shutdown of the fuel pump,” the NHTSA filing said. Continue reading →

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Sudden Power Loss Recall – Bronco Sport, Maverick Trucks

Posted on 22 April 2024 by Ken Zino

“An insufficient calibration strategy for detecting sudden battery degradations during a drive cycle can lead to (a) a vehicle that is unable to restart after an auto start/stop event or (b) experience a stall while coming to a stop at low speed. Either may be accompanied by a loss of 12-volt accessories, including hazard lights,” Ford said in the required filing with the National Highway Traffic Safety Administration, which the Federal safety agency made public today. NHTSA prompted the recall. Continue reading →

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NHTSA Probing Whether Ford Fire Recall is Adequate

Posted on 19 April 2024 by Ken Zino

The National Highway Traffic Safety Administration said just days after this recall was posted by AutoInformed that “The Office of Defects Investigation (ODI) reviewed Ford Motor Company’s proposed remedy for recall 24V-187 and started an investigation.” Continue reading →

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Ford Again Recalls Bronco Sport and Escape SUVs for Fires

Posted on 15 April 2024 by Ken Zino

Ford Motor Company (NYSE: F) is recalling more than 420,00 2022-2023 Bronco Sport and 2022 Escape vehicles because of engine fires. Affected SUVs are equipped with 1.5-liter engines where a fuel injector may crack and leak fuel inside the engine compartment, Ford said in the required filing that the National Highway Traffic Safety Administration made public this morning. This is an expansion of a previous fire recall since the original remedy was inadequate on what was then called the Dragon engine. Continue reading →

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Porsche Recalls Taycan Hybrids for Battery Fires

Posted on 1 April 2024 by Ken Zino

Porsche Cars North America is recalling various Taycan models from the 2020 through the 2023 model years because the high-voltage battery may undergo a short circuit without warning within the battery modules of its first four-door electrified SUV. According to the required safety defect filing released by the National Highway Traffic Safety Administration today, the hybrid battery modules were produced by LG energy Solution in Wrocław, Poland. Continue reading →

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