Category Archives: safety

IIHS – Driver Death Rates and Vehicles That Kill other Drivers

More than half of the model 2023 vehicles with the highest driver death rates are small cars, sports cars or muscle cars, according to a  new report released by the Insurance Institute for Highway Safety.* IIHS has been calculating driver death rates about every three years since 1989. This year marks the second time IIHS also analyzed the “other-driver death rate” – the number of drivers in other vehicles killed in crashes with each model. Size and power largely describe the worst models that are deadly to other vehicle drivers and occupants. Ten of the top 20 are large or very large pickups, including several heavy-duty variants with more powerful engines.[Given the laws of physics (start with F=MA – AutoCrat) it’s not surprising that the biggest vehicles are most dangerous to others. However, the age of vehicles on the road; where and when they are driven are among the many variables in play here -AutoCrat.] Continue reading →

Posted in auto news, engineering, news analysis, public health, safety | Tagged , , , , , , , , , , , , , | Leave a comment

Ford Motor Recalls ~566,000 Broncos for Wiring Harness Fires

“The problem is caused by insufficient protection on the wiring harness which can lead to exposed wires and short circuiting. In the event of a short, drivers may notice smoke in the air vents or a warning message on their dashboard followed by flames coming from the passenger’s side of the engine compartment,” Ford told the National Highway Traffic Safety Administration (NHTSA) in the mandatory safety defect recall filing made public by NHTSA today. Continue reading →

Posted in auto news, customer satisfaction, engineering, manufacturing, news analysis, recalls, results, safety | Tagged , , , , , , , , , | Leave a comment

Ford Recalls ~288,000 Explorers for Flying Roof Rail Covers

“Affected vehicles are equipped with roof rail covers that may loosen over time, exhibiting a visible gap, developing a rattle, or detaching from the vehicle while in motion,” Ford said in the mandatory safety defect recall filing made public by NHTSA this morning.

“Vehicles with this condition may exhibit increased wind noise and/or squeaks and rattles as the roof rail cover begins to loosen. A visible gap or misalignment between the roof rail cover and the roofline may develop,” Ford said. Continue reading →

Posted in auto news, customer satisfaction, manufacturing, recalls, safety | Tagged , , , , , , , , , | Leave a comment

Jeep Grand Wagoneer, Grand Wagoneer L Brake Recalls

Chrysler* (FCA US) is recalling ~120,000 2026 model year Jeep Grand Wagoneer and Jeep Grand Wagoneer L SUVs. The brake system control module software may cause a loss of electronic stability control and a loss of electronic brake assist. These SUVs go not comply with the requirements of Federal Motor Vehicle Safety Standard numbers 126, “Electronic Stability Control Systems” and 135, “Light Vehicle Brake Systems.” The supplier is ZF group. Continue reading →

Posted in auto news, customer satisfaction, electronics, manufacturing, quality, safety, software recalls | Tagged , , , , , , , , , , , | Leave a comment

Ford Mustang Recalls – Sudden Power Loss, Washer/Wipers

Ford Motor Company (NYSE: F)) is recalling ~43,000 2021-2023 model-year Mustang Mach E vehicles for powertrain [primary drive unit or PDU- AutoCrat] failures. It is also recalling 2024-2026 Mustang and 2025-2026 Mustang GTD models for defective wiper and washer systems. All told ~111,000 Mustangs are affected. The most serious safety defect is a powertrain failure (NHTSA recall 26V417 or 26V-417, Ford 26S50) that results from Mexican supplied Borg Warner PDU for the 2021-2023 Mustang Mach E. The rear-wheel drive vehicles a rear differential pinion shaft may fracture without warning. Continue reading →

Posted in auto news, customer satisfaction, engineering, manufacturing, quality, recalls, safety | Tagged , , , , , , , , , , , , | Leave a comment

Park Outside! Kia Recalls ~463,000 Telluride Models for Fires

“Owners are advised to park outside and away from structures until the recall repair is complete,” Kia said in the mandatory safety defect filing that the National Highway Traffic Safety Administration (NHTSA) made public this morning. Continue reading →

Posted in auto news, customer satisfaction, electronics, engineering, manufacturing, news analysis, public health, quality, recalls, safety | Tagged , , , , , , , , , , , | Leave a comment

Honda Recalls ~326,000 Odysseys for Bad Rearview Cameras

“The defect was caused by two contributing factors. First, the specification for the rearview camera housing boss hole was inadequate for the mounting screw. Second, due to variations in the positioning of the housing on the assembly jig, the mounting screw is susceptible to being misaligned during assembly. As a result, the stress generated during screw fastening exceeded the material strength of the boss, causing it to crack. Through environmental exposure (thermal expansion/freezing of trapped water), these cracks can expand, allowing water to penetrate the interior of the assembly,” Honda told NHTSA. [This causes the printed circuit board (PCB) to corrode and fail – AutoCrat.] Continue reading →

Posted in auto news, connected vehicles, customer satisfaction, electronics, engineering, public health, quality, recalls, safety | Tagged , , , , , , , , , | Leave a comment

Regulatory Reform! CPSC Starts Mandatory eFiling for Imports

“America faces an unprecedented surge in imported consumer products entering through increasingly complex global supply chains, including millions of direct-to-consumer shipments that often bypass traditional retail distribution. CPSC faces significant enforcement challenges, particularly where products originate from countries that do not comply with U.S. safety laws,” said CPSC Acting Chairman Peter A. Feldman. Continue reading →

Posted in manufacturing, milestones, news, news analysis, public health, recalls, safety, software recalls | Tagged , , , , , , , , , , , | Leave a comment

Ford and Lincoln Recalls For Bad Pedestrian Backup Warnings

Ford Motor Company (NYSE: F) is recalling more than 66,000 2024-2027 model-year Lincoln Nautilus Hybrid and 2025-2027 Explorer Hybrid vehicles. A software error may prevent the vehicle from making the pedestrian warning sound at certain speeds.* The Phoenix Audio System supplied by Harmon International has a software error in the Digital Signal Processing Module This is an expansion of NHTSA Recall 25V691. Any vehicles previously repaired under 25V691 must have the new remedy completed. Continue reading →

Posted in auto news, customer satisfaction, electronics, engineering, public health, quality, safety, software recalls | Tagged , , , , , , , , , , | Leave a comment

Ford Leads All Manufacturers in NHTSA Recalls

The latest data from the National Highway Traffic Safety Administration (NHTSA) show Ford Motor Company leads the safety defect recall parade. Ford Motor remains subject to a 2024 consent order from NHTSA. NHTSA retained an independent third party to oversee Ford Motor recall issues, required safety expenditures, and the cited Safety Act violations. The dataset includes recall information related to specific NHTSA campaigns. General Motors, Chrysler (FCAUS) Hyundai Motor and Toyota follow. Continue reading →

Posted in auto news, customer satisfaction, engineering, manufacturing, news analysis, public health, recalls, safety | Tagged , , , , , , , , , , , , , , , , , | Leave a comment

Stellantis Pro One to Unveil an Autonomous Commercial Van

Stellantis (NYSE: STLA. STLAM.MI)* said today it will unveil a so-called “Box-on-Wheels,” a new autonomous concept that is part of its recovery plan* to becoming a provider of integrated logistics solutions. Stellantis Pro One debuts at IAA Hannover in September … Continue reading →

Posted in auto news, autonomous vehicles, concept, connected vehicles, electric vehicles, milestones, mobility company, news analysis, shows and events, vehicle personalization | Tagged , , , , , , , , , , | Leave a comment

More Ford Motor Recalls for Rollaways ~740,000 Affected

Vehicle rollaways continue to plague Ford Motor Company (NYSE: F) vehicles according to the latest safety defect recall filings with the National Highway Traffic Safety Administration. More than 740,00 vehicles have a software problem whereby the transmission park pawl may engage while the vehicle is in motion, severely damaging the park system. Affected vehicles were built from 8 January 2020, to 8 October 2021. All are equipped with the so-called with park-by-wire system and 10R80 automatic transmissions.

“In the event of transmission park system damage, the ability of the transmission park feature to hold the vehicle if the parking brake is not applied may be affected. Unintended movement in Park increases the risk of a crash or injury,” Ford said in the mandatory safety defect recall filing with the National Highway Traffic Safety Administration. Continue reading →

Posted in auto news, customer satisfaction, electronics, engineering, quality, safety, software recalls | Tagged , , , , , , , , , , , , , | Leave a comment

Sudden EV Power Loss – Toyota BZ, Lexus RZ, Subaru Solterra Recalled

Toyota Motor Engineering & Manufacturing (NYSE: TM, 7203T) is recalling ~21,000 model-year 2026 Toyota BZ, Lexus RZ, and Subaru Solterra battery electric vehicles. The Denso-supplied electronic control unit (Battery ECU) that controls the high-voltage battery may experience a fault, resulting in a sudden loss of drive power.

 “Toyota observed certain diagnostic data during development testing of a new Plug-in Hybrid Electric Vehicle (PHEV) model. After investigation, Toyota found that the memory in the battery ECU can fail an operation check because a part of the memory address location utilized by the battery control IC overlaps with a part utilized by the monitoring IC. The monitoring IC could repeatedly overwrite data at the same memory address used by the battery control IC when the memory operational check cycle matches the monitoring IC’s write operation cycle,” Toyota said in the mandatory  safety defect recall filling made published by the National Highway Traffic Safety Administration (NHTSA) this morning. Continue reading →

Posted in auto news, connected vehicles, customer satisfaction, electric vehicles, electronics, engineering, news analysis, quality, safety, software defined vehicles, software recalls | Tagged , , , , , , , , , | Leave a comment

Connectivity Snags Haunt Improvements in New-Vehicle Quality

“As more technology is introduced into vehicles, keeping the experience simple matters more than ever,” said Frank Hanley, senior director of auto benchmarking at JD Power. “The biggest gains in quality come from features that are easy to use—simple controls, less-intrusive driver assistance and software that works the way customers expect. When technology becomes too complicated, the likelihood of customers experiencing a problem rises considerably.” Continue reading →

Posted in auto news, awards, connected vehicles, customer satisfaction, distracted driving, electronics, news analysis, quality, safety, shows and events, software defined vehicles | Tagged , , , , , , , , , , , , , , | Leave a comment

Ford Recalls Expand – Six More Covering ~172,000 Vehicles

Ford Motor Company (NYSE: F) is conducting six more recalls according to data released today by the National Highway Traffic Safety Administration taken from the mandatory safety defect recall filings with the division of the U.S. Department of Transportation (NHTSA recalls 26V373 or 26V-373 sequentially through to 26V378.) Ford is operating under a NHTSA consent decree. [The Ford NHTSA consent order is a binding agreement issued on 14 November 2024, resolving allegations that the automaker failed to comply with federal recall requirements regarding defective rearview cameras. It includes a $165 million civil penalty, marking the second-largest in the agency’s 54-year history – AutoCrat.]*

The latest safety defects are headlamps, power windows, gear selector indication, transmission failures, and the lane center assist system transmission downshifting unexpectedly into first gear. Approximately 172,000 vehicles are affected. Several of the recalls are the result of improperly repaired previous Ford Motor safety defect recalls. Continue reading →

Posted in auto news, customer satisfaction, engineering, manufacturing, news analysis, public health, quality, recalls, safety, software recalls | Tagged , , , , , , , , , , , , , , , , , , , , , | Leave a comment